Shilpa Medicare Limited
FDA Approved • GMP Certified

Flexible Mammalian & Microbial Drug Substance Manufacturing — Development to Commercial Scale

Life-Changing Medicines

Learn more about our flexible microbial drug substance manufacturing services and capabilities.

Biologics Manufacturing Equipment
99.5%
Purity Standard
24/7
Process Control

Our Biologics Process Excellence

Cell Line Development

CHO/HEK cell line development and optimization for high productivity and robust performance.

Upstream Processing

Fed-batch and perfusion processes across multiple scales with 24/7 process monitoring and control.

Downstream Purification

Multistep chromatography, filtration and UF/DF delivering high-purity drug substance.

Fill & Finish

Aseptic fill-finish support through partners and/or internal drug product capabilities.

Overview

Shilpa delivers microbial (E. coli, yeast) upstream and downstream DS solutions with modern stainless-steel platforms, spanning early-stage process development through multi-100L commercial manufacturing. Our Microbial DS suite is housed in a ~1200 sqm facility with stainless-steel fermenters (20–1000 L), high-capacity centrifugation, chromatography, and TFF—enabling high-titre protein, enzyme, peptide, GLP-1, and insulin production.

Microbial DS Capabilities

Dedicated Facility

~1200 sqm facility with complete infrastructure

Harvest & Clarification

High-throughput processing capabilities

Downstream Processing

Large-scale purification systems

Product Portfolio

Diverse biologics production capability

Microbial DS Process

1

1. Seed & Fermentation

Seed train → stainless fermenters (20–1000 L); high-density culture for proteins, peptides, hormones

  • Optimized seed trains
  • High-density fermentation
  • Process control systems
2

2. Harvest & Clarification

Continuous centrifugation (1000 L/h), hollow fiber filtration (15 m²)

  • High-throughput harvest
  • Efficient clarification
  • Product stability
3

3. Downstream Purification

Chromatography (up to 2000 L/h), TFF (0.5–10 m²)

  • Multi-step purification
  • High-capacity systems
  • Quality optimization
4

4. Validation & Compliance

Process and cleaning validations throughout

  • Process validation
  • Cleaning validation
  • Regulatory compliance

Strategic Capacity Notes

Industry-Leading Scale:

  • Microbial fermentation capacity will reach 230,000 L when fully operational
  • Positioning Shilpa as one of the largest microbial biologics CDMOs in India and globally
  • Scalable infrastructure from development to commercial production
  • Support for multiple products and campaigns simultaneously

Regulatory & Strategic Advantages

  • Hybrid CDMO Model: Integrated mammalian + microbial capacity helps serve diverse biologics projects—from mAbs to peptides and GLP-1s—in both clinical and commercial phases
  • Scalable Infrastructure: Massive microbial capacity (230,000 L) offers unmatched scale flexibility
  • Strong Technical Foundations: High-end facility controls, extensive purification pipelines, and regulatory-grade equipment ensure quality and compliance

Deliverables

GMP Drug Substance

Clinical and commercial batches

Process Validation

Complete validation documentation & cleaning validation reports

Certificate of Analysis

CoA with full analytics

Technical Package

Process records, batch records, QC reports

Recombinant Human Albumin — Shilpa Biocare, Kadechur

Alongside Dharwad's microbial drug substance platform, group company Shilpa Biocare Private Limited manufactures animal-free recombinant human albumin (rHA) using a proprietary yeast-based fermentation process at Kadechur–Badiyal Industrial Area, Yadgir district, Karnataka, with more than 200 KL of fermentation capacity. Produced without any human or animal-derived raw materials, Shilpa's rHA serves cell culture, vaccine, biopharmaceutical formulation, regenerative medicine and therapeutic applications. The production technology is patented in the United States and Europe.

Why Recombinant, Not Plasma-Derived

Plasma-Derived Albumin
Recombinant Human Albumin
Carries theoretical risk of adventitious agent transmissionNo human or animal-derived material at any stage
Lot-to-lot variability driven by donor pool differencesConsistent, defined composition batch to batch
Supply tied to plasma collection volumes and competing fractionation demandSupply governed by fermentation capacity and scalable on demand
Increasing regulatory scrutiny of animal-origin materials in biologicsAligned with regulatory preference for animal-component-free processes

rHA Manufacturing & Specification

Attribute
Detail
Expression systemProprietary yeast-based recombinant process
Animal-origin materialNone at any stage of manufacture
Fermentation capacity200+ KL; product vessels 5–50 KL; buffer vessels 5–15 KL
SiteShilpa Biocare, Kadechur–Badiyal Industrial Area, Yadgir district, Karnataka, India
Development historyEight years of process development
Intellectual propertyProduction technology patented in the United States and Europe
Regulatory statusPMDA Japan, Russian GMP, WHO-GMP, MFDS Korea, Health Canada; audit-ready for US FDA and EMA inspection

rHA Applications

  • Cell culture and media supplementation: A defined, animal-free albumin source for mammalian cell culture — supporting cell growth, viability and productivity in monoclonal antibody, vaccine and cell therapy manufacture, without the regulatory burden of animal-derived supplements.
  • Vaccine formulation: Albumin functions as a stabiliser in vaccine formulations. A recombinant source removes plasma-derived material from the vaccine supply chain entirely.
  • Biopharmaceutical formulation excipient: Prevention of protein adsorption to container surfaces, stabilisation against aggregation and interfacial stress, and cryoprotection in lyophilised formulations.
  • Regenerative medicine and cell therapy: Cell and gene therapy manufacturing processes face intense regulatory scrutiny of raw material provenance. Animal-component-free albumin supports that requirement directly.
  • Therapeutic albumin: Shilpa Medicare is developing recombinant human albumin as a therapeutic product. CDSCO approved the global Phase 3 clinical plan in May 2026, with Phase 3 studies initiating in India and Europe in the first half of FY2027 and an EMA Investigational Medicinal Product Dossier submission planned. A United States pre-IND engagement is targeted for FY2027.

Commercial Partnership — Orion Corporation

In May 2025 Shilpa Biocare and Orion Corporation of Finland agreed exclusive rights for Orion to distribute, market and sell Shilpa's recombinant human albumin in Europe, with Shilpa Biocare receiving development and regulatory milestones. Non-therapeutic samples are also in evaluation with customers in the United States.

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